Global and China High Barrier Material (PVDC, EVOH, PEN) Industry Report, 2014-2017
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Aug.2014
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High barrier materials can block the penetration of small molecular gas (such as O2, CO2, N2, water vapor), aroma and other organic solvent vapor prominently. By virtue of better barrier performance, polyvinylidene chloride (PVDC), ethylene / vinyl alcohol copolymer (EVOH) and polyethylene naphthalate (PEN) are mainly used to produce thin films and containers, and utilized in such fields with higher requirements on barrier properties as food, medicine, military products, cosmetics, pesticides, precision instruments and high-grade fine chemicals; additionally, they are also suitable for the production of vacuum insulation panel materials.
In the world, only a small number of companies are capable of producing PVDC, EVOH and PEN which require high-quality raw materials and strict process control, so that the current PVDC, EVOH and PEN markets are dominated by a few oligopolists.
PVDC raw materials exist in the forms of PVDC resins and latexes. Global PVDC resin producers embrace Dow Chemical (USA.), Solvay (Belgium), Kureha (Japan) and Asahi Kasei (Japan). The global PVDC resin capacity reached 228Kt/a in 2013, and will hit 242Kt/a in 2014. New capacity is mainly contributed by Chinese PVDC manufacturers (but the capacity is not fully released).
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As of 2014, there has been only two PVDC resin production enterprises in China, namely Zhejiang Juhua and Nantong SKT. Both companies produce PVDC resins used in casing films. In recent years, Juhua has increased investment in PVDC, so that the capacity jumped from 3Kt/a in 2009 to 28Kt/a in 2013 and will further rise to 33Kt/a in 2014. Nantong SKT primarily supplies PVDC resins to Henan Shuanghui(i.e., Shineway Group) for the purpose of casing film production. By the end of 2014, Nantong SKT will add the capacity of 3.6Kt/a PVDC resins, so the total capacity will reach 13.6Kt/a.
Chinese PVDC resin market presents two characteristics.
(1) Limited varieties of PVDC resin products with insufficient output and high import dependence (the import dependence ratio of PVDC resin processing equipment is also high). In 2013, China's apparent consumption of PVDC resin amounted to 53.6Kt/a, and the ratio of import dependence was 48.5%, compared with the over 50% before 2013.
(2) PVDC resin application will continue to extend, and the consumption will maintain rapid growth. In 2014, China’s PVDC resin consumption fields are mainly reflected in casing films. As China releases the capacity of plastic wrap PVDC resins and multilayer extrusion PVDC resins as well as enhances the localization rate of PVDC film processing equipment, the future PVDC consumption fields will be enlarged, and the consumption will climb rapidly.
EVOH is suitable for the production of packaging films, gasoline tank, composite bottles and co-extruded plastic sheets. In 2014, the global EVOH resin capacity is recorded at 142Kt, and the market is monopolized by Kuraray (Japan), Nippon Gohsei (Japan) and ChangChun PetroChemical (Taiwan). Due to robust market demand, the former two giants keep expanding capacity. In January 2014, Kuraray’s subsidiary in the United States (Kuraray America, Inc.) raised the EVOH resin capacity by 12Kt/a, so that Kuraray’s global capacity ascended to 81Kt/a. In early 2015, the subsidiary of Nippon Gohsei in the United States (NOLTEX L.L.C.) will obtain the new EVOH resin capacity of 15Kt/a, then the global capacity of Nippon Gohsei is to hit 66Kt/a.
On a global basis, the overwhelming majority of PEN resins gets used to produce PEN films and injection molding products; besides, about 10% of PEN resins are adopted for the production of PEN fibers. Currently, the PEN market is occupied by the joint ventures set up by Teijin (Japan) and DuPont (USA), and SKC (South Korea).
The report highlights the following:
Overview of high barrier materials (including definition, classification, industry chain, related policies, prospects, etc.);
Global and Chinese PVDC, EVOH, PEN market (embracing definition, classification, production technology, processing technology, capacity, output, sales volume, import, export, applications and development prospects, etc.);
Profile, revenue, revenue structure, R & D investment, PVDC, EVOH and PEN business, and business in China of global and Chinese PVDC, EVOH and PEN producers (comprising PVDC companies such as USA Dow and Belgium Solvay, EVOH enterprises such as Japan Kuraray and Nippon Gohsei, as well as PEN manufacturers such as Japan Teijin and USA DuPont).
1 Overview of High Barrier Materials
1.1 Definition
1.2 Classification
1.3 Industry Chain
1.4 Policy
1.5 Prospect
2 Polyvinylidene Chloride (PVDC)
2.1 Definition and Classification
2.1.1 Definition
2.1.2 Classification
2.2 Production Process
2.3 Global Supply & Demand Analysis and Forecast
2.3.1 Global Capacity
2.3.2 Global Supply & Demand Analysis
2.4 China’s Supply & Demand Analysis and Forecast
2.4.1 China’s Capacity
2.4.2 China’s Supply and Demand Analysis
2.5 Import & Export Analysis
2.5.1 Export Analysis
2.5.2 Import Analysis
2.6 Application and Prospect
2.6.1 PVDC Casing Film
2.6.2 PVDC Coating Film
2.6.3 PVDC Plastic Wrap
2.6.4 PVDC Shrink Film
2.6.5 PVDC Coextruded Stretch Film
3 Major Global and Chinese PVDC Manufacturers
3.1 Dow Chemical
3.1.1 Profile
3.1.2 Operation
3.1.3 Revenue Structure
3.1.4 The Performance Plastics Segment
3.1.5 R&D Costs
3.1.6 Production Bases and Capacity of PVDC
3.1.7 PVDC Resins (SARAN)
3.1.8 PVDC Films (SARANEX)
3.2 Solvay
3.2.1 Profile
3.2.2 Operation
3.2.3 Revenue Structure
3.2.4 Gross Margin
3.2.5 R&D Costs
3.2.6 Specialty Polymers
3.2.7 Production Bases and Capacity of PVDC
3.2.8 PVDC Products
3.3 Kureha
3.3.1 Profile
3.3.2 Operation
3.3.3 Revenue Structure
3.3.4 R & D Costs
3.3.5 Production Bases and Capacity of PVDC
3.3.6 PVDC Products
3.3.7 Business in China
3.4 Asahi Kasei
3.4.1 Profile
3.4.2 Operation
3.4.3 Revenue Structure
3.4.4 R & D Costs
3.4.5 Production Bases and Capacity of PVDC
3.4.6 PVDC Products
3.5 Zhejiang Juhua
3.5.1 Profile
3.5.2 Operation
3.5.3 Revenue Structure
3.5.4 Gross Margin
3.5.5 R&D Costs
3.5.6 Operating Costs
3.5.7 PVDC Business
3.5.8 Development Strategy
3.6 Henan Shuanghui Investment & Development Co., Ltd.
3.6.1 Profile
3.6.2 Operation
3.6.3 PVDC Business
4 Ethylene Vinyl Alcohol Copolymer (EVOH)
4.1 Definition and Properties
4.2 Production Process
4.3 Global Supply and Demand Analysis
4.3.1 Global Capacity
4.3.2 Global Supply and Demand
4.4 China's Supply and Demand Analysis
4.4.1 Status Quo
4.4.2 EVOH Supply and Demand in China
4.5 Application and Prospect
4.5.1 EVOH Barrier Packaging Films and Co-extruded Plastic Sheets
4.5.2 EVOH Multilayer Fuel Tanks
4.5.3 EVOH Multilayer Composite Bottles
4.5.4 Textile Materials
4.5.5 Medical Materials
4.5.6 Vacuum Insulation Panels
5 Major Global and Chinese EVOH Producers
5.1 Kuraray
5.1.1 Profile
5.1.2 Operation
5.1.3 Revenue Structure
5.1.4 R & D Costs
5.1.5 Major Overseas Subsidiaries of Kuraray
5.1.6 Production Bases and Capacity of EVOH
5.1.7 EVOH Products
5.1.8 Business in China
5.2 Nippon Gohsei
5.2.1 Profile
5.2.2 Operation
5.2.3 Revenue Structure
5.2.4 Production Bases and Capacity of EVOH
5.2.5 EVOH Products
5.2.6 Business in China
5.3 Taiwan ChangChun PetroChemical
6 Polyethylene Naphthalate (PEN)
6.1 Definition and Properties
6.2 Production Process
6.2.1 PEN Resin
6.2.2 PEN Film
6.3 Status Quo of Global and Chinese PEN Resin Production
6.3.1 Global Market
6.3.2 China Market
6.4 Application and Prospect
6.4.1 PEN Film
6.4.2 Packaging Containers
6.4.3 PEN Fiber
6.4.4 PEN/PET Blends and Copolymers
7 Major Global and Chinese PEN Producers
7.1 Teijin
7.1.1 Profile
7.1.2 Operation
7.1.3 Revenue Structure
7.1.4 R & D Costs
7.1.5 Production Bases and Capacity of PEN
7.1.6 PEN Products
7.1.7 Business in China
7.2 DuPont
7.2.1 Profile
7.2.2 Operation
7.2.3 Revenue Structure
7.2.4 R & D Costs
7.2.5 PEN Business
7.3 SKC
7.3.1 Profile
7.3.2 Operation
7.3.3 Revenue Structure
7.3.4 PEN Business
Permeability Comparison between Medium and High Barrier Materials
Oxygen Transmission Rate (OTR) of Medium and High Barrier Materials Versus Relative Humidity
High Barrier Material Industry Chain
Molecular Structure and Related Features of PVDC
Global Consumption of PVDC Resin, 2010-2017E
Global Consumption of PVDC Resin by Region, 2013
Capacity of PVDC Resin in China, 2009-2017E
Output of PVDC Resin in China, 2009-2017E
Apparent Consumption of PVDC Resin in China, 2009-2017E
Import Dependence Ratio of PVDC Resin in China, 2009-2017E
Export Volume and Value of PVDC in China, 2010-2014
Import Volume and Value of PVDC in China, 2009-2014
Revenue and YoY Growth of Dow, 2009-2014
Net Income and YoY Growth of Dow, 2009-2014
Net Profit Margin of Dow, 2009-2014
Revenue Structure of Dow by Segment , 2011-2014
Revenue Structure of Dow by Region, 2009-2014
Revenue Structure of Dow’s Performance Plastics Segment by Business, 2011-2013
Revenue Structure of Dow’s Performance Plastics Segment by Region, 2013
Dow’s R&D Costs, YoY Growth and % of Revenue，2009-2013
Production Process of Dow's PVDC Resin (SARAN)
Number of Employees in Solvay by Region, 2009-2013
Main Business of Solvay by Operating Segments，2013
Profile of Solvay by Region，2013
Revenue and YoY Growth of Solvay, 2009-2014
Net Income and YoY Growth of Solvay, 2009-2014
Net Profit Margin of Solvay, 2009-2014
Net Sales Structure of Solvay's Advanced Materials Segment by Business and Region，2013
Solvay's R&D Costs, YoY Growth and % of Revenue, 2009-2013
Revenue and YoY Growth of Solvay's Specialty Polymers Business, 2009-2013
Main Products of Solvay Specialty Polymers
Combination of Barrier Properties (Diofan? Aqueous High Barrier Polymer Dispersions)
Major Products and Services of Kureha by Segment
Revenue and YoY Growth of Kureha, FY2009-FY2013
Net Income and YoY Growth of Kureha, FY2009-FY2013
Net Profit Margin of Kureha, FY2009-FY2013
Revenue Structure of Kureha by Segment, FY2010-FY2013
Net Sales and Operating Income of Kureha's Specialty Plastics, FY2009-FY2013
Revenue Structure of Kureha by Region, FY2009-FY2013
Kureha's R&D Costs, YoY Growth and % of Revenue, FY2009-FY2013
Kureha's R&D Costs by Segment, FY2009-FY2013
Revenue and YoY Growth of Asahi Kasei, FY2009-FY2013
Net Income and YoY Growth of Asahi Kasei, FY2009-FY2013
Net Profit Margin of Asahi Kasei, FY2009-FY2013
Revenue Structure of Asahi Kasei by Segment, FY2009-FY2013
Revenue Structure of Asahi Kasei by Region, FY2010-FY2013
Asahi Kasei's R&D Costs, YoY Growth and % of Revenue, FY2009-FY2013
R&D Costs of Asahi Kasei by Segment, FY2012-FY2013
Revenue and YoY Growth of Juhua, 2009-2014
Net Income and YoY Growth of Juhua, 2009-2014
Net Profit Margin of Juhua, 2009-2014
Revenue Structure of Juhua by Product, 2009-2014
Revenue Structure of Juhua by Region, 2009-2014
Juhua's R&D Costs, YoY Growth and % of Total Revenue, 2009-2014
Juhua's Operating Costs of Food Packaging Materials, 2012-2013
Revenue and YoY Growth of Shuanghui, 2009-2014
Net Income and YoY Growth of Shuanghui, 2009-2014
Net profit margin of Shuanghui, 2009-2014
Global Capacity of EVOH Resin and YoY Growth, 2009-2017E
Global Capacity of EVOH Resin by Country, as of 2014
Global Output of EVOH Resin and YoY Growth, 2009-2017E
Global Consumption of EVOH Resin and YoY Growth, 2009-2017E
Consumption of EVOH Resin and YoY Growth in China, 2009-2017E
Structure of Typical EVOH Co-extrusion Multilayer
Structure of Typical EVOH Multilayer Fuel Tank
Revenue and YoY Growth of Kuraray, FY2009-FY2013
Net Income and YoY Growth of Kuraray, FY2009-FY2013
Net Profit Margin of Kuraray, FY2009-FY2013
Revenue Structure of Kuraray by Segment, FY2012-FY2013
Revenue Structure of Kuraray by Region, FY2009-FY2013
Kuraray’s R & D Costs, YoY Growth and % of Revenue, FY2009-FY2013
Major Overseas Subsidiaries of Kuraray
Kuraray's EVOH Capacity by Product and Production Base, as of 2014
Kuraray’s Production Process of EVOH Resin
Range of Kuraray's EVOH Resin Grades
Kuraray’s Processing of EVOH Film
Products List and Segments of NIPPON GOHSEI
Revenue and YoY Growth of Nippon Gohsei, FY2009-FY2013
Net Income and YoY Growth of Nippon Gohsei, FY2009-FY2013
Net Profit Margin of Nippon Gohsei, FY2009-FY2013
Nippon Gohsei's Standard Grades of EVOH Resin
Nippon Gohsei's Special Grade of EVOH Resin
Applications for EVOH Resin (SoarnoL) of Nippon Gohsei
Overseas Subidiaries of Nippon Gohsei
Production Process of PEN Resin
Production Process of PEN Film
Business Domains and Growth Drivers of Teijin
Revenue and YoY Growth of Teijin, FY2009-FY2013
Net Income and YoY Growth of Teijin, FY2009-FY2013
Net Profit Margin of Teijin, FY2009-FY2013
Revenue Structure of Teijin by Region, FY2009-FY2013
Teijin's R & D Costs, YoY Growth and % of Revenue, FY2009-FY2013
Gobal Network of DuPont Teijin Films
Asia Pacific Network of Teijin DuPont Films
Comparison between Teonex and PET Film
Revenue and YoY Growth of DuPont, 2009-2014
Net Income and YoY Growth of DuPont, 2009-2014
Net Profit Margin of DuPont, 2009-2014
Revenue Structure of DuPont by Segment, 2009-2014
Revenue Structure of DuPont Performance Materials by Product Group/Industry/ Region,2013
DuPont's R & D Costs, YoY Growth and % of Revenue of DuPont, 2009-2014
Equity Structure of SKC, as of 2013
Revenue and YoY Growth of SKC, 2010-2013
Net Income and YoY Growth of SKC, 2010-2013
Net Profit Margin of SKC, 2010-2013
Revenue and Operating Income of SKC by Business, 2003-2013
Key Performance Indicators of PVDC
Classification and Applications of PVDC
Major Global PVDC Resin Producers and Their Capacity, 2012-2014
Major PVDC Resin and Latex Producers and Their Capacity in China, 2013-2014
Export Volume and Value of PVDC in China by Source Province and Municipality, 2013-2014
Export Volume and Value of PVDC in China by Destination Country, 2013-2014
Import Volume and Value of PVDC in China by Source Country, 2013-2014
Import Volume and Value of PVDC in China by Destination Province/Municipality, 2013-2014
Chinese Casing Film Production Enterprises and Their Capacity, 2014
Major Chinese PVDC Coating Film Production Enterprises and Their Capacity, 2014
Major Products and Applications/Market of Dow's Performance Plastics Segment
Dow's Range of SARANEX Coextruded Barrier Films Products
Net Sales Structure of Solvay by Segment, 2012-2014
Revenue Structure of Solvay by Region and Country，2009-2013
Gross Margin of Solvay by Segment, 2009-2013
Solvay's Range of DIOFAN High Barrier Polymer Products
Solvay's Range of Ixan Barrier Polymer Resin Products
Application of Ixan? Soluble Barrier Polymer Powders
Subsidiaries of Kureha in China
Gross Margin of Juhua by Product, 2009-2014
Gross Margin of Juhua by Region, 2009-2014
PVDC Capacity, Output, Sales Volume and Average Price of Juhua, 2009-2014
Revenue and Net Income of Shuanghui’s Subsidiaries Engaged in PVDC casing film, 2012-2013
Properties of EVOH Resin
Global EVOH Resin Producers and Their Capacity, as of 2014
Global Consumption of EVOH Resin by Region and Application Area, 2013 Vs. 2011
Consumption of EVOH Resin by Application Area in China, 2013 Vs. 2011
Advantages and Disadvantages of Several Types of Fuel Tanks
Kuraray’s Types and Applications of EVOH Films
Branches of Kuraray in China
Sales Revenue and Operating Income of Nippon Gohsei by Segment, FY2009-FY2013
Nippon Gohsei's Production Bases and Capacity of EVOH Resin, as of 2014
Properties of PEN
Revenue Structure of Teijin by Segment, FY2009-FY2013
Revenue Structure of DuPont by Region, 2010-2013
SKC Business Division and Capacity of Main Products by Region, as of 2013
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